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Wood Wool Cement Board

Wood Wool Cement Board (WWCB) ) is a versatile building material made from wood wool (excelsior) and cement. The world wide acceptance of WWCB proves its versatility in applications and its durability in any climatic condition.

The main characteristics are:

A major application of WWCB in developing countries is durable, energy efficient Economic Housing.

Fire resistance

WWCB has been tested and classified B1 (fire resistant) according to the German DIN 4102 standard.

Wet and dry rot resistance

Because the wood wool has been mineralized by the cement, moisture loses its effect on the board. The boards are used for interior and exterior applications and in moist conditions such as ceilings in indoor swimming pools

Termite and vermin resistance

Tests have proven that WWCB is not vulnerable to attack by termites or vermin, nor is WWCB subject to any biological decay.

Thermal insulation

Because of its relatively low density, WWCB has good thermal properties. The maximum thermal conductivity for boards of 25 mm thickness is 0.090 W/mK.

For 2- or 3-layer composite panels, the thermal conductivity will not exceed 0.040 W/mK, when a core of respectively rigid foam (e.g. polystyrene) or mineral fiber has been applied.

Acoustic performance
Unfinished (or spray-painted) WWCB has very good acoustic absorption properties since the open surface structure allows for a high level of sound absorption.

Finishes

Wood Wool Cement Board accepts all kinds of conventional rendering, plastering, decorative materials and mastics. Acoustic ceilings can be spray- or roll-painted to retain the acoustic properties of the board.

The following Wood Wool Cement Boards are common:

By adding an additional Clamping Press to the WWCB production line, also EltoBoard can be produced on the same production line.

Standard dimensions and density of WWCB

Length: 2000mm/2400mm/2440mm/8', optionally up to 3000mm

Width: 600mm/610mm (2')

Thickness: 15mm, 25mm, 35mm, 50mm, 75mm, 100mm

Max. Board densities in accordance with DIN 1101*:   15 mm 570 kg/m³
  25 mm 460 kg/m³
  35 mm 415 kg/m³
  50 mm 390 kg/m³
  75 mm 375 kg/m³
  100 mm 360 kg/m³
*(Note: DIN 1105 has recently been replaced by the new European norm EN-13168)









General Concept of the Expandable WWCB Plant.

The ELTOMATION Expandable Wood Wool Cement Board Plant Plant has been specially developed to enable the customer to start production with a minimum initial investment. The plant is designed in such a way that additional equipment can easily be implemented in the existing production line to increase the production capacity of the plant and at the same time increase the degree of automation.

In summary the following plant types are distinguished:

Phase II-2: Semi-automated plant with conventional Wood Wool Machines with a production capacity of 30 m³/shift. Expandable to 60 m³ /shift by adding 2 more WW Machines.
Phase III-4: Automated plant with 4 Wood Wool Machines with a production capacity of 60 m³ /shift. Expandable to 90 and 120 m³ /shift.
Phase IV: Fully automated plant with an ELTOMATIC Rotating WW Machine with a production capacity of up to 155 m³ /shift.








Depending on the capacity, the level of automatisation, the range of produced boards and the scope of equipment supplied from Holland, the price for an Eltomation WWCB plant varies from approx. Euro 2 to 7 million.

to download the Flow chart of WWCB production plant click here.








General
Acoustic Ceiling 15
Permanent Shuttering 1

Thermal insulation of WWCB Thermal insulation of WWCB

Sound absorption Sound absorption



Wood Wool Production 1
Running Separating Saw 1
Distributing Machines 2